Engineering and production services

We also offer our customers engineering and production services beyond crash management products in the area of crash management, such as total solutions from drawings to calculations, prototypes and tests to series production. We develop and produce crash management systems made of aluminum and steel for the premium automotive segment and are open to inquiries and developments where we can also support you outside of the automotive sector.

The TS 16949 certification proves our quality.

Our Core Technology Expertise

 

  • Stretch-bending technology
  • Automated welding of complex geometries
  • Tube processioning (forming, machining, stamping, embossing)
  • Aluminum milling (especially extruded profiles)
  • Assembly of components

Production technology

  • Stretch-bending with forces of 20 kN - 400 kN
    • Kink-free bending of metal profiles when fulfilling high tolerance requirements
    • Forming metal profiles and tubes up to 2,000 mm in length

    Fields of application

    • Open and closed aluminum and steel profiles up to 160 x 160 mm
    • Profile cross-sections between 100 mm2 and 4,000 mm2
    • Bending stroke up to 700 mm
  • MIG / MAG robot welding systems
    • Flexible production cells for repetitive welding results

     

     

    Fields of application

    • Welding of aluminum and steel for wall thicknesses from 0.6 - 25 mm
    • Workpiece length x diameter up to
    • Steel: 2,100 x 700 mm
    • Aluminum: 2,400 x 1,300 mm
  • Laser-cutting and welding systems
    • Low heat input for significantly reduced component distortion with minimal heat-affected zones

     

     

    Fields of application

    • Cutting and welding aluminum and steel up to 5 mm in material thickness
    • Protective gas processing to avoid layers of scale
    • Machining area: X = 3000, Y = 1500, Z = 750, B = † 120°, C = nx 360°
  • Tube processing

    Fields of application

    Flaring, tapering, recovering, embossing, crimping, punching, grooving, assembly

     

  • Aluminum milling technology

    Fields of application

    • Aluminum processing, especially of extrusion press alloys
    • max. workpiece dimensions up to 1,600 mm

Engineering

  • Design

    We work with the current versions of the CAD systems CATIA and SolidWorks

    • 3D modeling
    • Component calculation
    • Simulation of motion sequences
    • Drafting production

     

     

    In addition, we offer finite element calculation with the programs Ansys and LS-DYNA

    • Optimization of the component by weight and load
    • Simulation of production processes
    • Optimization of tool designs
    • Statistical and dynamic simulation of load states

  • Prototype creation and testing

    Sample creation and test equipment in-house ensure minimal development times

    • Prototype creation under conditions similar to series production
    • Component testing to validate customer requirements
    • Dynamic and quasi-static test benches?Quasi-static tensile/pressure tests:
      - Drop tower: 10 m height, achievable fall speeds up to 40 km/h
      - Roller carriage: Speeds up to 20 km/h
      - High-speed camera system
      - Measurement technology to record forces up to 200 kN, torques, acceleration, distance and speed measurement

Do you have a project we can help you with? Then get in touch with us.
We are happy to help you.

Contact

SUSPA UK Ltd.
Hillside House
Burton Road
Dormston Trading Estate
Dudley, West Midlands DY1 2UF
United Kingdom

Telephone: +44 (0) 1902 597216
Fax:              +49 (0) 9187 930 - 311
enquiries(at)uk.suspa.com​​​​​​​